Tags. Removal of rear differential fill plug on 10 bolt chevy ... Problem fixed, with the least amount of hassle, and it hasn't leaked/weeped a drop since. 1. Feb 20, 2013 (Edited) Only show this user. You need to remove this damper as it sits directly in the way of the differential's fill and drain plugs. :28: Need the OEM part # for a 96 Subaru Legacy Outback 2.5L rear differential fill plug, what I was able to locate is part # 383375200 but a cross reference on Ebay states it will not fit my specs. I have just drained the old fluid from the 10 bolt rear differential in my 69 Camaro. The reason they don't put drain plugs in is to save cost, nothing else. 98 At 01:13 PM 3/7/04 -0800, Dave Plantz wrote: >" I was wondering if you might know how to remove the rear end oil drain plug." Apparently there were at least two different square hole patterns used during MGA production. Again, you'll know it's . . FREE Shipping on orders over $25 shipped by Amazon. Remove the fill bolt before draining the fluid. FREE Shipping. Let the differential fluid drain completely, then replace the plug. The rear diff was rather easy and has been completed. If it has a washer, make sure that you replace that washer, it will help prevent leaks. I think you can drain it from there with a suction pump as well. I also crawled under the GC. So, I filled it from the drain with a pump and home-made gasket (rubber tape) around the tube. Jun 7, 2021. I've been using this method on frozen pipe plugs in blocks . Remove Oil Filler Plug FIRST then the Drain Plug….. this will allow external air pressure within the axle casing, assisting the oil to drain at a greater rate….and pick up any debris on its way out. Best way to remove stuck pipe plugs like that is to heat the plug itself and apply a little wax, as in an old piece of a candle, to the thread area. I rolled over 50k miles so yesterday I changed the rear diff, transfer case (easier than engine oil), and attempted the front diff. Cleaned the dirt out of the fill plug and inserted the 10mm allen. Replace the drain plug or differential cover with the appropriate gasket or gasket compound for final re-assembly. This plug uses a copper washer that you need from the dealer. Drain it by loosening diff cover, the fluid will drain out, remove cover, clean mating surfaces. Step 2. Loosen and remove the drain plug at the left (driver)-side-bottom of the front diff. Auto maintenance made easy. Ships from and sold by Amazon.com. 4.Replace fill plug (apply liquid gasket to plug) and you are done. The socket is clearly labeled 14mm, but does not fit into the recess in the bolt. Worked fairly well, I'm pretty sure I got about 2 qts in. 231. Place the outlet hose into a container. You drain it by taking off the back cover. So I went and bought a bottoming-tap, with the same threads as the plug, and tapped the hole all the way to the bottom. 94109-20000 Rear Differential Drain/Fill Plug Washers for Honda（20mm）,Bag of 12. Step 3. Clean and replace the drain plug after the differential is finished draining. Don't know why MB designed its differential plugs located on the side with exhaust pipe, but this stubby 14mm hex bit works well with 19mm wrench to remove it. Torque plug to 65 Nm (48 ft-lb). My problem is the interface between the socket and the bolt. Follow the same process you used to fill the transmission, but use Polaris Angle Drive fluid instead. How to Remove Rear Differential Fill Plug. Lisle 70500 Tap Socket Set. However I couldn't get the fill plug off. 3. It should go in with a thud. Can you get a new plug from the dealer? Allow used oil to drain completely and then reinstall drain plug and tighten it securely. The drain and fill plugs are on opposite sides of the differential. Clean the hole with a pick if necessary. REMOVE MANUAL TRANSMISSION FILLER PLUG (a) Remove the manual transmission filler plug and gasket from the manual transmission case. When that plug finally started turning it was a great feeling! So I filled the differential from the drain plug on Mercedes. any advice what I can do to break this sucker loose? Step 3. I will upload a picture of this setup at a later time. Another way is to forget about the plug. I wouldn`t want to introduce any solvents into the differential gears. Re-install the differential drain plug. Once the shaft stops going in, the clip is now ready to seat. This is located up on the passenger side of the front differential, approximately 1 foot up into the engine bay. The one on mine was a 1/2 inch square recessed hole and I just used a 1/2in breaker bar and some heat to loosen it up. If your differential housing has a drain plug, place a catch pan under the housing and undo the drain plug. After it cools use one of those afore mentioned 8 point sockets and it will usually come out easily. Just a word of warning, I suspect your vehicle has a CVT and there have been numerous reports on this forum of people removing a cap/plug from the CVT when they thought they were removing the front diff fill plug. Not much more left to grab. Both front plugs seemed to be very rusted and difficult to take off so I put new ones in. Wait for the differential to completely drain. The fill plug has tapered threads. No luck. • Fill plug is located on the front of the Front Differential, and on the rear of the Rear Differential. Wait for the differential to completely drain. Each can be opened by sticking the square end of a 3/8 inch ratchet in to the square hole in the plugs. Transaxle Oil Change cont. Only 4 left in stock (more on the way). Once all the fluid is drained, replace the drain bolt and remove the differential fill bolt. I picked up this one at Harbor Freight for 5 bucks. However, I attempted to remove the fill plug on the front diff. Best way to remove stuck pipe plugs like that is to heat the plug itself and apply a little wax, as in an old piece of a candle, to the thread area. I Removed the drain plug and found that the fluid had been changed some time in the past. Remove that plug and fill the diff until fluid comes out the 14mm plug on the bottom. Torque spec = 36.1 ft-lb FRONT DIFFERENTIAL 1. Using the J1C1109 front VW Touareg differential fluid, begin filling the front differential through the fill port on the front side of the differential. No dipstick. Fill the differential up with 2 quarts of 85W-140 gear oil until the fluid is level at the bottom of the fill hole. Learn how to locate and . 2. 4. Still, I'm going to get that 18mm extractor and if I can get the fill plug off, I'll drain and fill again. 2. Replace the gasket and reassemble. In some models, there's only one plug, and the old fluid must be drawn out with a hand pump. Remove the check/fill plug with a ratchet and socket. I had to perform a drain/fill on the CVT in order to get the 1.5 Qt Diff fluid out. Where do people find the 3/8 square drive socket to remove differential drain plug? REMOVE DRAIN (MTM) PLUG SUB-ASSY (a) Remove the drain plug and gasket from the manual trans-mission case. If the fluid id changed on a regular basis there should be nothing to clean, and your gear teeth should look like new. Throw the horrible drain plug in some bin somewhere. It has a 14mm head. Refill with fresh fluid, and lower the vehicle. easy fix and low cost. I filled it through the top with of the cover when I removed it but it kind of messed up the RTV so I want to use the drain hole this time. Remove Fill Plug. 1981 CJ7, 258, T176, D300, D30 front diff, AMC 20 rear diff, Weber Carburetor, BDS 2.5" lift. Then fill the differential. REMOVE REAR DRIVE PINION NUT Williams TS51709 1/2 Drive Turbo Socket, 18mm. My Ranger has a differential fill plug, but no drain plug. However, I can't locate the front diff drain plug or either of the plugs on the rear. REMOVE REAR DIFFERENTIAL DRAIN PLUG (a) Using a hexagon wrench (10 mm), remove the drain plug and gasket, drain the oil. Try to loosen both plugs with a ratchet and socket. Will drain and fill the front diff. The fill plug socket was so worn that the 3/8 extension's points were all that was diggin into the plug's socket flats. Park vehicle on a level surface, set park brake, turn off ignition switch, and remove key. Never take off the drain plug until you are sure that you can get the fill plug off. Went to pull the fill plug. As stated, I drained the diff first (oops). Located on the top side of your differential is the filler plug. You leave the one bolt so the cover doesn't fall off all the way, and get fluid . I used an open end wrench on the hex part. 3. Place the inlet hose for the siphon pump into the fill hole in the differential. Remove the rear axles and remove the center section. REMOVE PROPELLER W/CENTER BEARING SHAFT ASSY (SEE PAGE 30-12 ) 4. Some vehicles will feature a rubber plug, making your job a whole lot easier. When I did mine,I just unscrewed the drain plug (always unscrew the fill plug first,to make sure you can get it off before you drain the existing fluid),cleaned off the magnet that`s built onto the drain plug,put the plug back in,and then filled the differential with one of those hand pumps . I've checked Autozone, Advance Auto, Sears and Menards and nobody has square drive. Remove front diff fill plug (14mm hex key needed) Place large oil drain pan beneath drain plub Remove front diff drain plug (14mm hex key) Allow to drain, replace drain plug To fill, I used a small funnel stuck into a piece of clear tubing w/ a small nozzel on the other end. drain / fill plug 1. I can't remove the fill plug to the differential. For 1955 and 1956 Thunderbird's, a 5/8" wrench will be needed to remove the filler plug. 3. I did the transfer case no problem because Grease Monkey, who stripped the rear diff plug, also left the TC plug so loose it was leaking. Using a good fluid pump, fill the differential with 75W-90 synthetic gear lubricant until it overflows out of the fill hole. $4. • Make sure the Hex Key is fully inserted into the fill plug. 1957 Thunderbirds have their filler plug on the left hand side and require the same 1/4" square rod to remove the filler plug as was needed to remove the drain plug. Hey guys, I am trying to remove the front differential fill plug on my 92 FJ80 and I can't remove it!! But then, on page 140 of the owner's manual, where it gives all the specs and capacities for my 2018 Utility 570, it says that the oil capacity of the transmission is 32 oz. Made sure the tool was bottom and gave the wrench a pull. This fill plug setup on the XK at least may just bite a bunch of people. Get a drain pan underneath, and remove the rear diff drain and fill plug bolts. Remove the drive shaft. Always use new gaskets for both plugs. Remove all the bolts except the top center one. Still, I'm going to get that 18mm extractor and if I can get the fill plug off, I'll drain and fill again. REMOVE CLUTCH RELEASE CYLINDER ASSY (a) Remove the 2 bolts and clutch release cylinder assy. Remove dirt from around the filler plug located on one side of the differential and the drain plug underneath with a wire brush to prevent contamination of internal components. Again, you'll know it's . After changing diff fluid, I just reinstalled the plug as it was without tape or sealant, but made sure it was as tight as it had been before breaking it loose. Mar 27, 2010. torqued fill plug to 32 lb torqued check plug to 32 lbs My dealer wanted $269 to service differentials. Reply Like 08-15-2016, 11:17 PM . Mar 27, 2010. As stated, I drained the diff first (oops). I ended up replacing it with a plug that has a 1/2 in square head that I can get a wrench on. It had occurred to me that the rear diff and tranny could be the same fluid pool with the same fill and drain plugs. Used a 1/2" drive socket to remove the differential plug, now it is almost stripped and do not trust it to tighten properly. The vent tube is the fill tube. Step 2: Replace the fluid. In most cases, this plug can be removed by using a ½" socket extension end. I have 55k miles on it, and I attempted to change the fluid in the differentials. This item: Genuine GM 12471620 Differential Carrier Plug. Make sure to clean off the crap off the magnet on the drain plug. When differential is full, Install a new fill plug. I finished up the trannie filter no problems. Fill the differential with fluid until you see the differential fluid . Our Toyota has two plugs, and the top plug is the fill plug. To refill, reinstall cover with new gasket, torque to 30lbs, remove the big rubber plug (you can remove the plug when you have the cover off to make it easy) and fill through the hole, when fluid begins to run out hole, replace rubber plug. Give the axle shaft a good hard shove to pop it in. Loosen the top center one a little, and crack the cover loose. Return the vehicle to ground level if you've jacked it up for the work. 4. $26.06. Clean and replace the drain plug after the differential is finished draining. Step 3: Locate fill hole plug: Before you remove anything, you want to locate the fill plug on the differential housing and make sure you have the right tools to remove it; and add new fluid when the job has been completed. I have a 1/2 inch drive 24mm 6 point socket and it won't break loose. The magnet showed very little debris. Draining it I can just removed the cover. What tool do you guys use for leverage in that tight area under the car in order to get that plug out. The fill point is on the top of the diff - passenger side. Next, place a container under the differential to catch the fluid, and remove the drain bolt with a hand or socket wrench. The drain plug is on the passenger side near the bottom and the fill plug on the driver side near the top. In Stock. Get it as soon as Tue, Nov 23. with Valvoline 75w/80 dino. Gently place the CV stub into the axle tube, taking care not to damage the seal. Drill a hole about the fill level of the diff and weld a nut on the outside of the cover and use a nut as your plug. If your differential has both a drain plug and a fill plug your first step is to remove the two plugs with your ratchet and socket. #3. Removing the wrong cap/plug has ended up being an expensive mistake! Drain the oil into a catch can. paramedic06997, Mar 17, 2008. Refill via the fill plug in the cover. Ive nearly stripped the square hole in the plug. Loosen the fill plug at the top-front of the front diff. 63-79 Differential Drain Plug (ND) The Corvette Clinic differential drain plug kit saves time and headache when you need to service your differential. Remove the cover and install a fill plug into the cover. The fluid will come out when you remove the center section from the housing. $4.98. Pump the siphon to remove the differential oil. Worked fairly well, I'm pretty sure I got about 2 qts in. Hello everyone. Ditto on the just drain/fill. 3. A 3" extension would take care of that easily. Then I removed front diff drain plug with T70; cleaned drain plug to remove metallic paste. This way you will make sure the plugs are not rusted and frozen in place. Place a pan under the differential. Using a torque wrench torque the drain plug to 26 ft-lb. I'm going to do it again this weekend for good measure. It will also confirm, or not, whether there was sufficient oil in the axle before you refill. I have a log splitter that is leaking hydraulic fluid from the filler plug. There is a plug with a vent tube coming out of it, remove this. There should then be another one (3/8" again) for the fill and level on the passenger side of the pumpkin as stated by janikphoto about midway between the back of the diff and driveshaft. Refilled the rear diff. The fill plug on my rear differential on my 1993 f150 is stuck bad. When I got it off, the red factory sealant was still in the threads. The TSB applies to 1998-99 Chevrolet and GMC K1-1 Suburban, Utility Models, 1998-99 Oldsmobile Bravada with NOV136 or 246 transfer case. It worked. Drain the oil and leave the small bolt out. Thanks to konigstiger for the link. Carefully drive the seal in squarely. new www.arboristsite.com. Here is what worked like a charm for me to get the fill plug loose on the rear differential of my vehicle . Fill here, you will notice once full oil coming out of the small drain, it drains off the . Remove fill cap and drain plug. BMW E46 Differential Service Finished. Since I had recently serviced the rear differential, I just used the hand pump I purchased from FCPEuro. Refill the Differential. Any advice or pics. 6. Once the differential is empty, put the drain plug back in and torque it properly. Ships from and sold by TrunkMonkeyParts. Thanks much for the well-organized documentation and advice. The tool makes this a 3minute job! How to remove a stripped Differential fill plug with Pipe Nipple Extractor no heat needed or other silliness 5R3Z7860108AAMagnetic Plug: https://amzn.to/364O. Question relating to the Hydraulic Fluid filler plug on a . Use an E12 Torx socket to remove the dampener's mounting bolt from the subframe. The drain/fill plug is the large hex plug on the diff's cover. That is according to the shop manual. Follow the same process you used to fill the transmission, but use Polaris Angle Drive fluid instead. Fill plug is what I meant. Choose items to buy together. Was under the car yesterday checking a few things while I was swapping in winter tires. This video shows how to use an "easy out" to remove a damaged fill plug from a rear differential. There is a little vent hole in the metal filler cap that leaks fluid. The plug you see on the bottom (if it is on the very bottom of the pumpkin) is the drain plug and is a 3/8" ratchet head. Choose items to buy together. Remove this plug first. This plug uses a crush washer that I also got from the stealership. The plug just has a 3/8 square hole in the front. I then got a S/S screw that was about 3-times as long as the original plug, put an O-ring under the head, and screwed it in. Can you get a new plug from the dealer? Usually ships within 2 to 3 days. Front differential fill plug that I also replaced. Believe me, it had . In this video, we show you what to do if you are faced with a stripped drain or fill plug on the front differential of your 3rd Gen 4runner or 1st Gen Tacoma. Get a drain pan underneath, and remove the rear diff drain and fill plug bolts. • Clean the area around the fill plug before removing. Remove it, its the fill indicator. I like to use an oil suction gun which is like a big syringe to fill the diff. After it cools use one of those afore mentioned 8 point sockets and it will usually come out easily. Part of the series: How to Change Fluid in Rear Differential. 98. Built up a short extension and put my long 3/8" drive wrench on it. In stock. The torque values for my 2014 2.5 were 36.7 lbs on the drain/fill/check plugs. Fill the differential with the recommended gear oil until the level is up to the fill hole. Remove stuck transfer case drain plug How to remove a stuck transfer case drain plug. Lubricate the seal lips & the CV axle seal surface. oil today! Mount breaker bar into fill plug hole and position handle so you can use a small hydraulic jack as other have suggested. Make sure the drain plug is tight and sealed. Fortunately I figured it out pretty quickly and don't seem to have caused any damage. - The X3 needs to be level to change the transfer case or diff fluids. 1 1/2qts should get you there. Mar 27, 2010. The process is easy. #9. Always loosen the fill plug first, to make sure you'll be able to refill the diff after you drain it. The hose is attached to a 3/4 in plug that fit in the tube. GM has issued a TSB #99-04-21-001 to discuss methods to remove stuck transfer case drain plug. But it was just enough to break it loose. Tool for Removing Drain Plug from gearbox and differential -- TS-204. #9. - remove the fill plug 1st. I had to use the sides of my index and middle fingers to spin it out. Please make sure you are trying to remove the correct cap/plug. $26.61. 5. Well, I finally got around to changing the front differential fluid and it was really quite simple. REMOVE REAR DIFFERENTIAL FILLER PLUG (a) Using a hexagon wrench (10 mm), remove the filler plug and gasket. 1. Normally you would have to remove the differential cover, or use a suction gun, which won't completely drain the differential gear oil. FREE Shipping on orders over $25.00. reinstalled drain plug to 52lbs torque; pumped in 1.5 qts of 75-90 mobil1 then a couple more strokes had fluid coming out check/overfill plug opening. The differential will take approximately 1.5 quarts to fill. I don't understand why this plug is so tight anyway.. Place a suitable container below the transaxle case to catch used oil. OEMTOOLS 25374 Drain Plug Socket Set | Remove Oil Drain Plugs, Transfer Cases, Differential Housing Drains, & More | Includes a Full Suite of Hex and Square Metric Sockets 4.6 out of 5 stars 173 $33.98 $ 33 . as stated by ntbush83 and since you . It was really tight and I started stripping it, and to be honest, I'm not even sure it is the fill plug. (Image 9) How To Step 7. So, I filled it from the drain with a pump and home-made gasket (rubber tape) around the tube. #9. Same technique to start it back in. This item: CTA Tools 9037 Differential Plug Extractor. $20.86. I need the part number for a 2019 Forester front differential fill plug. I know I can get the plug out but I doubt ill be able to with it being reusable. I guess I will be hunting down a special tool to remove the fill plug as I will need to have it removed when I go to fill it back up. I actually bought a 14 mm hex socket, and I had to take the socket part off of the hex part since clearance was so tight for the fill plug. Replace the fill hole plug. I've been using this method on frozen pipe plugs in blocks . $12.29. I moved to the rear differential and noticed the fill plug was stripped already, but I still tried to get it out with 1/2" breaker and 3/8 adapter. I cant find a new one. I'm not completely inept, I've built 3 rock crawlers. and the oil capacity of the rear gearcase is 7.1 oz. Set the dampener aside while you replace the diff fluid. I searched the site and the interwebs pretty well. Secure the rear end with jack stands. 2. I have a 2000 GMC Sierra 1500 that developed a rear differential pinion seal leak. To get the correct level there is another plug near the differential drain plug. Plugs are not rusted and frozen in place it was just enough to break it.... On orders over $ 25 shipped by Amazon that leaks fluid weekend for measure. The rear differential fluid had been changed some time in the tube later time: How Change! Fluid, and itwas thin and murky rear end to the square in! The vent hose and remove Key ; extension would take care of that easily place a catch pan under car! And get it as soon as Tue, Nov 23 plug from filler! Where can i replace it and socket Advance Auto, Sears and Menards and nobody square. Use a hand pump to fill the differential from the filler plug and the. > 4.Replace fill plug on the XK at least may just bite a of. Free Shipping on orders over $ 25 shipped by Amazon plugs, and lower the to. Stuck transfer case hand pump i purchased from FCPEuro level surface, set park brake, turn off switch! Plugs, and itwas thin and murky discuss methods to remove the differential drain plug or differential cover the... Plug after the differential fill bolt another plug near the differential is finished draining recommended gear until. The plug and gasket that easily 1.5 quarts to fill the diff until fluid comes out 14mm! Was bottom and gave the wrench a pull what tool do you the! The hand pump i purchased from FCPEuro diff & # x27 ; t want to introduce any solvents into differential... 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One a little, and lower the vehicle to ground level if you #! Same process you used to fill the differential fill plug on the XK at least just! Help prevent leaks? k=differential+plug+tool '' > Questions on removing stripped rear fill. Up for the work break loose the siphon pump into the fill plug on the hex part gears. 32 lbs my dealer wanted $ 269 to service differentials and frozen place! Method on frozen pipe plugs in blocks the hex Key is fully inserted into the fill hole ( just off. Plug SUB-ASSY ( a ) using a hexagon wrench ( 10 mm ), this. The wrench a pull ) plug SUB-ASSY ( a ) remove the center section from manual... The oil and leave the one bolt so the cover and install a new from! And it will Help prevent leaks as other have suggested | Bob is... /a... Gear oil until the fluid id changed on a level surface, set park,... Hex Key is fully inserted into the recess in the threads the.! Cvt in order to get the fill hole diff fill | Subaru... < /a > 4.Replace fill.... 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Put new ones in suitable container below the transaxle case to catch used oil new! A ½ & quot ; extension would take care of that easily dirt out the! ), remove the cover loose on the drain plug after the differential from the drain plug drive. In, the red factory sealant was still in the axle shaft a good hard shove to it...